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10-15 May 2021
Nice, France
Europe/Vienna timezone
The Conference will be held virtually from 10-15 May 2021

A SOLUTION TO EVACUATE ENORMOUS GAS LOAD IN A FUSION MACHINE DURING BAKING AND PLASMA OPERATION: CRYOPUMP

13 May 2021, 08:30
4h
Nice, France

Nice, France

Regular Poster Fusion Energy Technology P5 Posters 5

Speaker

Ranjana Gangradey (Institute for Plasma Research)

Description

Good vacuum health of any fusion machine is a stringent requirement for a quality plasma discharge. A pumping system of a fusion machine has to remove the gas load during two scenarios efficiently: the first one involves preparing the machine by baking of vessel and plasma-facing components to ~150 degree C to 200 degree C to achieve base vacuum level of < 1 E-8 mbar and the other is during plasma operation. The gas load during the baking process mainly comprises water vapor, nitrogen, Co, and during plasma operation, it is Helium and hydrogen isotopes.

To address the two requirements, a liquid nitrogen-based and liquid helium based cryopump development was undertaken at the Institute for Plasma Research, India. Both the pumps are capture pumps and use coconut shell charcoal as sorbent. The novel aspect of both kinds of pumps is the use of highly microporous activated coconut shell charcoal with pore size < 2 nm [1., 2.]. Optimized thickness of the adhesive coating was used. An epoxy-based adhesive, which is thermally conducting, vacuum compatible with low outgassing rate, and able to withstand thermal cycling, was developed for the purpose [3.,4.]. The charcoal bonded with the metal plate can withstand 150 degree C, and this helps in quality regeneration removing the gases clogged in pores. Generally, commercial cryopumps are baked up to 50 degree C. The developed pumps are portable liquid cryogen based pump having no moving parts, and hence requires less maintenance. Fig 1(a) shows the adsorption and desorption isotherms of the activated charcoal granule and desorption part is reversible in nature. The type of isotherm relates to microspores nature of coconut shell charcoal. Fig 1(b) shows the pores surface area of ~ (1400 ±5 %) m2/g at LN2 temperature (using BET method).

Adsorption data for activated charcoal granules (a) Isotherm of activated carbon granule adsorption isotherm (Blue color), Desorption isotherm (red color), (b) Estimated BET surface area.

Liquid Nitrogen-based pump can provide a solution to evacuate large gas loads in a fusion machine during its preparation targeting achieving base vacuum. During the process of pumping, when the pressure level is in the range of < 1E-5 mbar, water desorption from the surfaces under vacuum takes place along with other gases like Nitrogen, and it hinders achieving the UHV level. Commercial cryopumps operating at ~20 K are generally used during the process. The developed concept of a bath kind of cryopump with cryopanels coated with coconut shell charcoal can pump Nitrogen at liquid nitrogen temperature apart from water vapor. It provides an easy and economical solution to handle immense gas load released during baking of components in a fusion machine. The pump comprises a liquid nitrogen bath with attached conical cryopanels of copper, forming a pine tree kind of structure and are conduction-cooled. The surface area of the panels is 0.7 m2. Fig.2 shows the pumping speed found on an experimental set up as per American vacuum society ( AVS) standard is > 4500 l/s at a throughput of 1 E-2 mbar l/s for continuous pumping mode of > 50 hours.

Pumping speed of N2 for 300 mm opening pump as measured by two gauges PKR1 and PKR2 at constant dosing rate of 1 E-2 mbar l/s > 50 hours.

The results are discussed in detail in this paper. The results of the prototype led to the design of cryoadsorption cryopump, which can find application in a fusion machine to handle gas load during baking process. The design parameters target the pumping speed of > 14000 l/s for Nitrogen and 20,000 l/s for water vapour. It is a 500 mm opening pump. Fig.3 shows the design of this pump and it is discussed in this paper.

3D model of 500 mm opening cryopump

Liquid helium-based cryopump used the same sorbent. A 300 mm opening pump with a cryopanels of 0.1 m2 was used to evaluate the pumping speed. A relative study of adsorption isotherm for hydrogen and helium was carried out at < 10 K. It was observed that the relative pore surface area at < 10 K for gases like hydrogen and Helium was higher than the standard pore surface area at 80 K. The pump delivered a pumping speed of > 2 l/s/cm2 of pumping speed for Hydrogen and Helium (Fig-4).

(a) Pumping speed vs. chamber pressure for Hydrogen at 4.5K (error bars 10%), (b) Pumping speed vs. chamber pressure for Helium at 4.5K (error bars 10%).

Simulation of the experimental set up was carried out using Molflow analysis (Ref-5). Results of simulation and experiment are discussed in the paper. The concept with a large number of cryopanels and thus large surface areas to pump hydrogen and helium provides a solution to handle the considerable gas load during plasma operation.

From simulation studies, the inference is that pumping speed for Hydrogen and Helium gases is in the range of 2500 to 3000 l/s, and the corresponding sticking coefficients are in the range of 0.1 to 0.2. Fig 5 shows the results obtained using MOLFLOW simulation and Fig 6 shows the variation of pumping speed over the sticking coefficient.

Cryopump model used in MOLFLOW simulation. a) Wireframe MOLFLOW model of cryopump with AVS dome. B) Density profile on a plane perpendicular to the cryopanel for Helium Gas, panel sticking coefficient = 0.1, Q = 1E-3 mbar.l/s, C) Particle density gradient across the pump in texture. D) Shows the cryopanel and the cross-section plane with varying density.

Variation of pumping speed over sticking coefficient studied using  MOLFLOW simulation

REFERENCES
1.Satish M Manocha, "Porous carbons", Sadhana”, Vol. 28, Parts 1 & 2, February/April 2003, pp. 335–348
2.Bansal R C, “ Active carbon”, (New York: Dekker) 1988
3.W. J. Parker, R. J. Jenkins, C. P. Butler, and G. L. Abbott, “Flash Method of Determining Thermal Diffusivity, Heat Capacity, and Thermal Conductivity”, Journal of Applied Physics Volume 32, Issue 9
4.R.Gangradey et.al, “OGMS: A Facility to Measure Out-gassing Rate of Materials,” Procedia Materials Science Volume 6, 2014, Pages 272-277.
5.R.Gangrdey et.al. “Activated Charcoal cooled to Liquid Helium temperature Exhibiting Pumping For Hydrogen and Helium gases”, Vacuum Journal, DOI: 10.1016/j.vacuum.2019.109026

Affiliation Institute for Plasma Reseaerch
Country or International Organization India

Primary author

Ranjana Gangradey (Institute for Plasma Research)

Co-authors

Samiran Shanti Mukherjee (Institute for Plasma Research) Mr Vishal Gupta (Institute for Plasma Reseaerch) Dr Jyoti shankar Mishra (Institute for Plasma Reseaerch) Mr Pratikkumar A. Nayak (Institute for Plasma Reseaerch) Paresh Panchal (Institute for Plasma Research)

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